SAP PP

 

SAP PP (Production Planning) Detailed Syllabus

Module 1: Introduction to SAP & Production Planning
• Overview of SAP ERP system
• Introduction to SAP PP module
• Integration of SAP PP with MM, SD, FICO, and QM
• Role of PP in manufacturing processes
• Master Data Overview in SAP PP

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Module 2: Organizational Structure in SAP PP
• Company Code
• Plant
• Storage Location
• Work Center
• Production Line
• Overview of PP-specific organizational elements

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Module 3: Master Data Configuration
• Material Master
• Views relevant to production
• Base Unit of Measure, MRP views
• Bill of Materials (BOM)
• Single-level & Multi-level BOM
• BOM usage and BOM status
• Work Centers
• Work center categories
• Capacities, formulas, scheduling
• Routing
• Sequence, parallel, and alternative routing
• Activity types and standard values
• Production Version

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Module 4: Demand Management
• Overview of Planning Strategies (Make to Stock, Make to Order)
• Planning Strategy Groups (10, 20, 40, 70, etc.)
• PIR (Planned Independent Requirements)
• Requirements Types and Classes
• Transfer of demand to MRP

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Module 5: Material Requirement Planning (MRP)
• Concept of MRP in SAP
• MRP types and parameters
• MRP procedures (MRP, Consumption Based)
• Lot sizing procedures
• MRP run: Single Item & Total Planning (MD01, MD02, MD03)
• Exception messages and rescheduling

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Module 6: Production Orders
• Creation of Production Order
• Order types and number ranges
• Order release, scheduling, and printing
• Order confirmation (time ticket, yield, scrap)
• Goods Issue & Goods Receipt for Production Order
• Order settlement and variance analysis
• Order status management

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Module 7: Shop Floor Control
• Shop floor management overview
• Capacity planning and leveling
• Dispatching production orders
• Order progress monitoring
• Backflushing

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Module 8: Repetitive Manufacturing (REM)
• REM Overview and Comparison with Discrete Mfg.
• Master data in REM
• Product Cost Collector (PCC)
• Backflushing and reporting points in REM
• REM-specific confirmations

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Module 9: Integration with Other Modules
• PP and MM (Material Management)
• PP and SD (Sales & Distribution)
• PP and QM (Quality Management)
• PP and CO (Controlling)

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Module 10: Reports and Tools in PP
• Standard Reports: COOIS, MF47, MF50, MD04, etc.
• Workload Analysis
• Capacity Evaluation
• Order Information System
• Customizing & User-specific layouts

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Module 11: Configuration (Optional / Advanced)
• Configuration of Master Data
• MRP Configuration
• Order Type Configuration
• Scheduling and Planning strategies setup
• Number ranges for orders
• Variant configuration basics

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Deliverables & Tools
• Real-time SAP Server Access
• Hands-on Practice with Scenarios
• End-to-End Mini Project (Production Cycle)
• Documentation & Interview Preparation
• Sample Resume Preparation Support

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